aeroseal duct sealing

Everything you should know about Aeroseal Duct Sealing

A badly sealed duct could cost you up to 30% more in electricity bills. It will also strain your HVAC system more as it has to compensate for the hot air that enters.

This is where Aeroseal duct sealing comes in. As an innovative duct sealing method, aeroseal targets leaks and inefficiencies in your duct system, helping to improve airflow, reduce energy costs, and improve indoor air quality.

In this guide, we’ll explore everything you need to know about Aeroseal, from how it works to its benefits and why it is the best option for efficient HVAC maintenance. Let’s dive in!


Key takeaways

  • Aeroseal duct sealing eliminates air leakage in your ductwork, reducing energy waste and lowering utility bills by ensuring your HVAC system operates at peak efficiency.
  • Properly installed aeroseal can last 10-30 years, saving you up to 30% on energy bills and improving your home’s comfort.
  • By sealing leaks, Aeroseal improves airflow consistency throughout your home or business, eliminating hot and cold spots while also preventing contaminants from entering the air supply.
  • Ensure you hire an expert to carry out the aeroseal duct sealing process. Ties360 will perform a thorough inspection of your duct and make sure your system is airtight. Book an appointment today!

What is Aeroseal duct sealing?

aeroseal duct sealing

Aeroseal is a great new method of sealing your ducts that ensures your HVAC system is airtight. It is an aerosol that uses pressure to cause polymer particles to stick to the leaks in your system caused by the escaping air. The particles then stick to each other, forming a foam-like substance that eventually hardens, leaving your ducts airtight. Aeroseal plugs your duct from the inside, so you don’t need access to seal it in.

This method of sealing your duct is great for ducts that are up to ⅝” in diameter. Aeroseal duct sealing can serve you for over 10 years and even up to 30 years. The benefits of sealing your ducts this way are lower energy costs and cleaner indoor air. You can get more heated or cooled air into your home in shorter times. This helps preserve your HVAC system and makes it work more efficiently. With this sealant, your ductwork will pick up less debris and dust particles while preserving your filters and reducing dust around your house.

Guide on how to use Aeroseal for your ducts. 

To properly seal your ducts, our team of experts will need to block any open vents, grills or registers in the home. This process is important to help us spot leaks in your duct system easily and quickly.

With our state-of-the-art software, we can determine the exact location of the leakage. Even if the aeroseal will block holes, it’s better not to waste any of it. The software can also determine how much adhesive needs to be used to fully seal your system.

The aeroseal machine will be hooked to your system close to your furnace. This way, we can protect any important HVAC equipment and parts. Then, the machine will blow the polymer particles into the duct system for about an hour. Continuously moving air will ensure that the aerosol particles stay in the air. The particles will merge to prevent air from escaping and attach to any opening where air might escape from and seal it.

After the aerosol has been fully injected, our experts will conduct another leakage analysis to ensure that the aeroseal has covered all the leaks. If there are still leaks, we will repeat the process until your system is completely airtight. The sealant’s polymers stay flexible, and a single installation can last over 10 years.

Safety tips for Aeroseal duct sealing

The duct sealing process required some safety precautions before, during and after the Aeroseal installation:

Before installation

  • Clean the areas around your HVAC unit’s ducts and clean out dust and debris from your system to avoid circulating them after installation.
  • Move furniture to locate and open up all air vents.
  • Cover your electronics, valuables, and clothes and put away food in sealed containers.

During installation

Our ties360 crew will need to 

  • Park a service vehicle near your home entrance.
  • Place drop clothes and safety equipment throughout areas in your home.
  • Use 20A circuit breakers for our sophisticated equipment
  • Remove air vents to isolate your heat pump, then apply the aerosol
  • Inspect and test the ductwork for reliability, cover up the vents and clean up the workspace.

After Installation

  • You might smell a scent similar to children’s glue for about 24 hours, and it dissipates overnight.
  • Check and adjust your thermostat and adjust your settings to accommodate the new airflow levels.
  • If we accidentally spray too much aeroseal, don’t worry; aeroseal is water-soluble, so a wet cloth can clean it without leaving any remains.

Benefits of Aeroseal duct sealing

Aeroseal bond has the same components found in chewing gum and glue, and you can be sure that no air escapes that mass.

Here are some of the benefits of aeroseal duct sealing:

Comfort

With properly sealed ductwork, you can enjoy cleaner air and a better-regulated home. Your HVAC system will easily supply conditioned or heated air to all parts of the house.

Better air quality

Ducts with leaks and holes can let in dirt, debris, and fumes from outside, which can then pass throughout your system and into your home. Sealing leaks with aeroseal is a great step to improving the quality of your indoor air.

Lower energy cost

Leaky ducts can reduce the HVAC system’s efficiency as the system has to work harder to regulate the temperature. Sealing your ducts can significantly lower your energy bill and even save you energy. A properly designed and sealed duct system can help you save on getting a more advanced HVAC system while you still enjoy a properly regulated home.

Protects the environment

The energy we use in our homes is generated from burning fossil fuels at power plants, which contributes to environmental problems like climate change. Sealing your ducts can help create a greener environment. The less energy we use at home, the less air pollution we create.

Frequently Asked Questions

Do you need to clean ducts before aeroseal?

You should clean your ducts before applying the aeroseal. Leaving dust and debris in your ducts can increase the velocity of the airstream. Any debris or dust can be blown into your conditioned space.

Is Aeroseal safe to breathe?

Aeroseal is made of non-toxic material, a water-based, organic formula, and is completely safe for humans and animals to breathe.

Is Aeroseal duct sealing worth it?

Aeroseal duct sealing can help a household save up to $850 annually. Aeroseal reduces duct leakages by up to 30%.

Wrapping Up

Aeroseal duct sealing is an essential part of setting up your ductwork.  By investing in aeroseal, you will protect your ducts from leaks and save a good amount on energy bills with a highly functional HVAC system. Ensure you employ experts who can conduct proper inspection and installation of the sealant to avoid mishaps


At Ties360, we are fully trained professionals capable of carrying out Air Ducts services from duct restorations to cleaning and repair to ensure your system performs optimally for a very long time. . We are a family-owned business with a 100% local staff ready to serve you! Our customer service is top-notch and we guarantee you will be speaking to a local anytime you reach out! Download our brochure and book an appointment with us today!

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